Se utiliza para la soldadura automática de anillos de tubería circular El diseño, fabricación, instalación y puesta en marcha del equipo se entregará a la Parte B una vez que la aceptación del equipo esté calificada Tras una consulta amistosa entre las dos partes, la propuesta técnica es la siguiente
Robot contenedor soldadura automática
El sistema de robot vertical consiste en una estación de M-10iA fancu del robot de soldadura, un juego de máquina de posicionamiento de juntas giratorias 4T, dos juegos de servomotor robot fancu 45KW, dos juegos de reductor de RV Teijin, carril automático para caminar La herramienta de posicionamiento de sujeción, sistema de soldadura MEEGMET ARTSEN 500 C, kit de soldadura TBI82W, que consiste en protección de seguridad y sistema de control eléctrico Cada estación de trabajo puede vincular el número total de ejes para el eje 9, la instalación vertical de la estación robot, segura y fiable
Información principal de la pieza de trabajo
No | Workpiece information | Content |
1 | Use object | Pipe girth welding |
2 | Model | Diameter≤φ800mm;Length≤4000mm |
3 | Material | Q235 |
4 | Welding method | Gas shielded arc welding(MAG); |
5 | Weld profile | Outer ring and inner ring joint |
6 | Protective gas | Mixed gas80%Ar-20%CO2 |
7 | Specification of welding wire | Φ16mm; |
8 | Weld seam accessibility | ≤90%; |
9 | Surface treatment | To clean up the oil, and other impurities, the weld to find a place to Polish; |
10 | Component dimensions | Group pair gap≤1mm;Repeat accuracy of parts≤1mm |
Requisitos del entorno de la fábrica
1 Temperatura ambiente: temperatura de funcionamiento de 0 ~ 45 grados C; Cociente de temperatura de 1,1 grados C /min
2 Humedad relativa: 75% RH humedad ambiental general 20% (sin ocasiones de condensación); Corto plazo (en 1 mes) Tras 95% RH (ocasiones sin condensación)
3 REQUISITOS de aire comprimido de fábrica
Presión del aire comprimido: 0,5-07Mpa; Aire comprimido
Diámetro del tubo de salida: 1 pulgadas;
La temperatura del punto de rocío es de-40℃;De tamaño de partícula≤01um;El contenido de aceite≤0,01 mg/m³
4Factory electricity demand
All the electrical and electronic equipment manufacturing power supply using 50HZ (+ 1), 380V (+ 10%) three-phase AC voltage, to ensure that the power supply to a ground
5Workshop Foundation requirements
Workshop ground requirement: foundation ground is compacted, ensure the compressive strength is greater than 012MP workshop ground concrete compressive strength is greater than 23MPa (suggest concrete grade C30 above)
Alcance del suministro
No | Parts | Name | Unit | Quantity | Remarks |
1 | Robot system | M-10ia Robot body; | set | 1 | FANUC |
R-30iB Controller B-CAB cabinet and control cable; | set | ||||
Arc welding software package, welding seam tracking, arc tracking and other functions; | set | ||||
Color display device and 20m flexible cable; | set | ||||
Rotary servo motor of variable bit machine and flexible cable; | set | ||||
2 | Welding system | ARTSEN 500C Welding power source; | set | 1 | MEEGMET or Lincoln |
External wire feeding machine VR1500; | set | ||||
Protective gas detection switch, pressure reducing valve, flow meter; | set | ||||
The trachea, control cable; wire barrel accessories | set | ||||
The trachea, control cable; wire barrel accessories | set | ||||
3 | Suite of welding torch | External 22° water-cooled torch gun neck; | set | 1 | TBI |
Install the module and clamping mechanism; | set | ||||
The welding torch cable, cable bracket and gun accessories | set | ||||
4 | 4T Rotary positioner | Head positioner and structure; | set | 1 | FANUC |
Rotary positioner and structure; | set | ||||
Rotary shaft motor, drive and control cable; | set | ||||
Rotation axis main shaft box and speed reducer; | set | ||||
Axis of rotation main shaft box and speed reducer; | set | ||||
Lock cylinder, solenoid valve, gas pipe, joint; | set | ||||
Rotary support, drive gear; | set | ||||
Towline, protective cover, bracket and accessories etc | set | ||||
5 | Electrical control and safety protection system | PMC Software programming | set | 1 | Master Hyper |
Electric control cabinet, control cable and wire slot; | set | ||||
Three color warning lamp, buzzer dual alarm device; | set | ||||
Electrical protective frame and accessories | set | ||||
6 |
System integration | Packaging, transportation and insurance | time | 1 | KING LASER |
Installation, commissioning and acceptance | time | 1 | |||
Training at least three employees to be able to operate the robot independently | time | 1 |
Established in 1999, Wuxi ABK Machinery CoLtd is a professional manufacturer of welding positioner in China Apart from welding positioner, we still have many other high-quality products, such as welding rotator, welding turnable, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc With ISO and CE certification, our products are quite popular among clients from Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more If you need welding positioner, please contact us freely